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Trident Australia | High Pressure & Fluid System Solutions Trident Australia is a West Australian owned company established in 1998.
We specialise in providing complete solutions for high pressure and specification fluid systems and components.
Whether your industry is Oil and Gas, Mining, Chemical, R & D, General Hydraulic or other, we are confident we have just the solution to suit your requirements regardless of where you are ...
A lubricator is a device used to supply lubrication to moving parts of machinery. It works by dispensing a controlled amount of lubricant, such as oil or grease, onto the moving parts to reduce friction and wear. The lubricator can be manually operated or automated, and is typically connected to the machinery through a series of tubes or hoses. The lubricant is stored in a reservoir, and is dispensed through a nozzle or valve at a predetermined rate. The lubricator helps to extend the life of the machinery by reducing friction and preventing damage from excessive wear and tear.
What are the different types of lubricators available in the market?
There are several types of lubricators available in the market, including:
Oil lubricators: These are the most common type of lubricators that use oil as a lubricant. They are used in various applications, including machinery, automotive, and industrial equipment.
Grease lubricators: These lubricators use grease as a lubricant, which is thicker and more viscous than oil. They are commonly used in applications where oil may not be suitable, such as high-temperature environments.
Air-line lubricators: These lubricators are used in compressed air systems to lubricate the moving parts of pneumatic tools and equipment. They use oil or oil mist to lubricate the air that passes through the system.
Automatic lubricators: These lubricators are designed to automatically dispense lubricant at a predetermined rate. They are commonly used in applications where manual lubrication is difficult or impossible.
Manual lubricators: These are the simplest type of lubricators that require manual intervention to dispense lubricant. They are commonly used in small-scale applications or for occasional lubrication needs.
Spray lubricators: These lubricators use a spray nozzle to apply lubricant to the surface of the equipment. They are commonly used in applications where precise lubrication is required, such as in the food and beverage industry.
What are the benefits of using a lubricator?
A lubricator is a device that adds lubricant to a machine or system to reduce friction and wear. The benefits of using a lubricator include:
Increased lifespan of equipment: Lubrication reduces friction and wear, which can extend the lifespan of equipment and machinery.
Improved performance: Proper lubrication can improve the performance of equipment by reducing friction and allowing for smoother operation.
Reduced maintenance costs: Regular lubrication can reduce the need for costly repairs and maintenance by preventing wear and tear on equipment.
Increased efficiency: Lubrication can improve the efficiency of equipment by reducing energy consumption and improving overall performance.
Improved safety: Proper lubrication can reduce the risk of equipment failure and accidents, improving workplace safety.
Reduced downtime: Regular lubrication can reduce downtime by preventing equipment failure and reducing the need for repairs and maintenance.
Cost-effective: Using a lubricator is a cost-effective way to maintain equipment and machinery, as it can extend the lifespan of equipment and reduce the need for costly repairs and maintenance.
How do I choose the right lubricator for my application?
Choosing the right lubricator for your application involves considering factors such as the type of machinery, operating conditions, lubricant type, and application method. You should also consider the lubricator's capacity, pressure range, and compatibility with the lubricant. It is important to consult with a lubrication expert or the manufacturer to ensure that you select the most appropriate lubricator for your specific application.
What are the maintenance requirements for a lubricator?
A lubricator requires regular maintenance to ensure proper functioning. This includes checking and refilling the oil level, cleaning the oil filter, inspecting the fittings and hoses for leaks or damage, and replacing worn or damaged parts. It is also important to follow the manufacturer's recommended maintenance schedule and use the appropriate type of oil for the lubricator.
Can I use any type of lubricant with a lubricator?
No, it is important to use the lubricant recommended by the manufacturer of the lubricator. Using the wrong type of lubricant can damage the lubricator and potentially cause safety hazards.
What is the lifespan of a lubricator?
However, the lifespan of a lubricator depends on several factors such as the type of lubricator, the quality of the lubricant used, the operating conditions, and the maintenance practices. Generally, a well-maintained lubricator can last for several years, while a poorly maintained one may fail prematurely. It is recommended to follow the manufacturer's guidelines for maintenance and replacement intervals to ensure optimal performance and longevity.
How do I install a lubricator?
To install a lubricator, follow these steps:
Choose the right lubricator for your application and make sure it is compatible with your system.
Turn off the air supply to the system and relieve any pressure in the system.
Locate the point in the system where you want to install the lubricator. This is usually near the air tool or equipment that needs lubrication.
Install a T-fitting or other appropriate fitting into the air line at the chosen location.
Connect the lubricator to the fitting using appropriate fittings and thread sealant.
Adjust the lubricator to the desired flow rate and oil-to-air ratio.
Turn on the air supply and test the lubricator to make sure it is working properly.
Monitor the lubricator regularly to ensure it is providing adequate lubrication and adjust as needed.
What are the safety precautions I need to take when using a lubricator?
Wear appropriate personal protective equipment, such as gloves and safety glasses.
Make sure the lubricator is properly installed and connected to the equipment.
Use the correct type of lubricant for the equipment and application.
Follow the manufacturer's instructions for filling and maintaining the lubricator.
Keep the lubricator and surrounding area clean and free of debris.
Do not overfill the lubricator, as this can cause leaks and damage to the equipment.
Regularly inspect the lubricator for any signs of damage or wear.
Turn off the equipment and disconnect the lubricator before performing any maintenance or repairs.
Dispose of used lubricant and containers properly.
Store lubricants and lubricator components in a cool, dry place away from heat sources and direct sunlight.
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