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Suhner | Metal Finishing, Abrasive & Automation Solutions For over 100 years and with over 600 employees worldwide, the SUHNER Group of companies has developed ideas and solutions to create state-of-the-art industrial products and manufacturing processes.
Suhner Australia markets the ‘Suhner Abrasive Expert’ range of specialist metal and stone finishing tools and abrasives and the ‘Suhner Automation Expert’ range of Low Cost automation ...
Grinding belts are used for grinding, sanding, and polishing various materials such as metal, wood, plastic, and glass. They are commonly used in industrial settings for shaping and finishing metal parts, as well as in woodworking and DIY projects for sanding and smoothing wood surfaces. Grinding belts come in various sizes, grits, and materials, and can be used with different types of grinding machines, including belt sanders, bench grinders, and angle grinders.
What materials are grinding belts made of?
Grinding belts are typically made of abrasive materials such as aluminum oxide, silicon carbide, zirconia alumina, or ceramic grain. The backing material can be made of cloth, paper, polyester, or a combination of these materials. The grit size and backing material can vary depending on the application and desired finish.
What are the different types of grinding belts available?
There are several types of grinding belts available, including:
Ceramic belts: These are made from a ceramic abrasive material and are known for their durability and ability to grind hard metals.
Zirconia belts: These are made from a zirconia abrasive material and are similar to ceramic belts in terms of their durability and ability to grind hard metals.
Aluminum oxide belts: These are made from an aluminum oxide abrasive material and are commonly used for general-purpose grinding on a variety of materials.
Silicon carbide belts: These are made from a silicon carbide abrasive material and are commonly used for grinding glass, ceramics, and other brittle materials.
Diamond belts: These are made from a diamond abrasive material and are used for grinding hard materials such as carbide, glass, and ceramics.
Non-woven belts: These are made from a non-woven abrasive material and are commonly used for finishing and polishing applications.
Scotch-Brite belts: These are made from a non-woven abrasive material with a unique open web construction and are commonly used for surface preparation, cleaning, and finishing applications.
What grit size should I choose for my grinding belt?
The grit size you should choose for your grinding belt depends on the material you are grinding and the level of finish you desire. For rough grinding and removing material quickly, a lower grit size such as 36 or 60 is recommended. For finer grinding and achieving a smoother finish, a higher grit size such as 120 or 220 is recommended. It is important to choose the appropriate grit size for the job to avoid damaging the material or achieving an unsatisfactory finish.
What is the recommended speed for using a grinding belt?
However, in general, the recommended speed for using a grinding belt depends on the type of material being ground and the type of grinder being used. It is important to follow the manufacturer's recommendations for the specific belt and grinder being used.
How do I choose the right size grinding belt for my machine?
When choosing the right size grinding belt for your machine, you need to consider the following factors:
Machine type: Different machines require different belt sizes. Check your machine's manual or consult with the manufacturer to determine the correct size.
Belt width: The width of the belt should match the width of the contact wheel or platen on your machine. This ensures that the belt tracks properly and doesn't slip off.
Belt length: The length of the belt should be slightly longer than the circumference of the contact wheel or platen. This allows for proper tensioning and prevents the belt from slipping.
Grit size: The grit size of the belt determines how aggressive the grinding action will be. Choose a grit size that matches the material you are grinding and the finish you want to achieve.
Material: Choose a belt made from the appropriate material for the job. For example, ceramic belts are ideal for grinding hard metals, while zirconia belts are better suited for softer materials.
By considering these factors, you can choose the right size grinding belt for your machine and achieve the best results.
Can grinding belts be used on both metal and wood?
Yes, grinding belts can be used on both metal and wood, but different types of belts are required for each material. For metal, a harder and more abrasive belt is needed, while for wood, a softer and less abrasive belt is required. It is important to use the appropriate belt for each material to achieve the desired results and prevent damage to the workpiece or the machine.
How long do grinding belts last?
However, generally, grinding belts can last anywhere from a few minutes to several hours of continuous use before needing to be replaced. It is important to regularly inspect the belt for signs of wear and tear and replace it when necessary to ensure efficient and safe grinding.
How do I clean and maintain my grinding belts?
To clean and maintain your grinding belts, follow these steps:
Use a belt cleaning stick or abrasive belt cleaner to remove debris and buildup from the belt.
Use a belt conditioning stick to restore the abrasive surface of the belt.
Use a belt lubricant to reduce friction and heat buildup during use.
Store your belts in a cool, dry place to prevent moisture and rust.
Replace worn or damaged belts promptly to prevent damage to your equipment and ensure consistent performance.
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