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That's where cantilever racking systems come in - specialised storage solutions designed for the oversized, extra-long, and awkward items that won't fit anywhere else

What are Cantilever Racks?

Cantilever racking systems are specialised storage solutions designed for oversized, extra-long, and awkward items that won't fit on standard pallet racking. A cantilever rack consists of a single vertical upright with sturdy horizontal arms extending outwards, creating an open-front design with no upright posts at the front - meaning you can store items of virtually any length without obstruction. These cantilever racks typically range from 4-8 metres tall and can handle anywhere from 250 kg per arm for lightweight applications up to more than 1.5 tonnes per arm for heavy-duty cantilever racking. The load capacity is per arm and stacks with every additional arm supporting a pallet. For example, a 6-ton, 8-metre pallet could span across four arms rated at 1.5 tons each.

Not sure if cantilever racking is right for your operation? If you're storing anything longer than 2.4 metres or dealing with awkward shapes that don't fit standard pallets, cantilever systems are likely your best solution.

Use Cases for Cantilever Racking

Cantilever racks unlock unlimited storage possibilities for items that don't fit the standard pallet format. Unlike traditional pallet racking, cantilever racking systems have no length restrictions, making them perfect for storing timber decking, logs, piping, and other lengthy materials that come in non-standard sizes.

Beyond timber and pipes, cantilever systems excel at storing metal sheets, appliances, carpets and fabric rolls, furniture, and countless other bulky items. The key advantage is that materials of virtually any length or shape can be supported - from carpet wholesalers managing large rolls to metal shops storing sheet metal and bar stock. With optional add-ons like wire mesh decks or inclined arms, even items that are somewhat flexible or prone to rolling can be stored securely.

Cantilever racks are typically used in external yards, which is why they're commonly manufactured as galvanised products that stand up against harsh weather conditions including UV light, rain, and corrosion. Most timber storage racks and pipe storage systems feature hot-dip galvanising for maximum durability. A key safety feature of cantilever shelving is the ability to add pins to the end of arms - particularly useful when storing circular items like logs that might otherwise roll off, ensuring your pipe racking or timber racking systems keep materials securely contained within the structure. In every case, cantilever storage racks provide a tailored solution that traditional shelving simply cannot, keeping bulky goods accessible and secure.

What Factors Affect Cantilever Racking Pricing?

The cost of cantilever racking is largely determined by its location and installation requirements. Since the 2023 update to AS4084 standards, wind considerations and external factors have increased significantly in pricing calculations. An external cantilever racking system that's freestanding will have completely different capacity and engineering requirements compared to a cantilever rack that's positioned against a wall. Whether you're in Brisbane, Sydney, or anywhere across Australia, local wind ratings will directly impact the system's design and cost.

Primary Industries Using Cantilever Racking

Industries that handle oversized or lengthy SKUs are the primary users of cantilever racking systems. Common workplaces using cantilever racks include ute canopy manufacturing, hot tub and spa facilities, car wreckers, metal fabrication shops, and rebar facilities - essentially any operation dealing with materials typically over 3 metres in length.

Timber Racks

Timber suppliers rely heavily on cantilever racking systems for their extended product ranges, which is why these systems are often referred to as timber racking. Whether it's lumber yards managing timber beams, sawn timber packs, plywood sheets, and MDF boards, or manufacturers dealing with decking materials, timber storage racks provide the structural support needed for heavy wooden products. The arms support the full length of the wood preventing sagging, while the open-front design allows workers to load long timber pieces end-wise or by forklift without obstruction. Heavy-duty cantilever timber racks are engineered for the weight of dense wood, with hot-rolled steel arms capable of holding hundreds of kilograms per level, and entire systems built 6-12 metres high to maximise vertical space. By using cantilever systems as timber storage racks, lumber suppliers keep products organised by size and type whilst ensuring safer handling compared to stacking wood on the ground.

Pipe Racking

Plumbing wholesalers and pipe suppliers depend on specialised pipe storage systems to organise their lengthy inventory. Cantilever pipe racks have arms that cradle each tier of pipes, whether it's plastic PVC plumbing pipe, steel conduit, copper tubing, or even round logs. Because the arms are typically adjustable, you can configure different levels for different pipe diameters or lengths, keeping inventory sorted and preventing damage that occurs when pipes are stacked in piles. A single double-sided cantilever unit can support thousands of kilograms of pipes across its arms - some frames handle up to 5.4 tonnes total load. These pipe storage racks also accommodate other long materials like extrusions, struts, and bar stock, ensuring plumbers and distributors have efficient access to exactly the pipe needed whilst maintaining safe storage where heavy pipes won't roll off or create trip hazards.

Advantages of Cantilever Racking

Cantilever racking systems offer flexibility that goes well beyond just storing lengthy materials. Understanding your configuration options helps ensure you get the most out of your investment in cantilever storage racks.

Single vs Double-Sided Configurations

Choose single-sided when access is needed from only one direction. Double-sided configurations allow loading from both sides and can increase your arm capacity by around 80–90%.

Adjustable Arms for Changing Needs

Arms adjust in 100mm increments to accommodate different material sizes without wasting vertical space.

Safety Features That Matter

Built-in safety features include end stops to prevent materials rolling off and optional column guards for forklift protection.

Modular Expansion Capabilities

Start small and expand by adding bays, longer arms, or extra levels as your business grows.

System Designs & Features

Flexible configurations and the ability to retrofit ensure you get maximum value from your cantilever storage investment.

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