How Automated Orbital Wrapping Systems Boost Efficiency and Cut Costs

Businesses today are always looking for ways to be more efficient and reduce costs. Automated orbital wrapping systems can simplify the packaging process. These systems work faster and more reliably than manual wrapping, saving time and money. This article will discuss the key advantages of switching to automated wrapping systems.

What Are Orbital Wrappers?

A. Definition and Functionality

Orbital stretch wrappers, also called ring or horizontal wrappers, were introduced in 1989 to bundle items and protect surfaces from damage and debris. These machines quickly wrap film around products, either in specific sections or across the entire surface. They're great for fast, secure packaging.

B. Industries Served

These machines are widely used in industries like woodworking, metals, textiles, panelling, windows, doors, and more. Specialised C-style machines wrap round products such as tires, rolls, coils, and window frames.

3 Types of Orbital Wrappers

1. Semi-Automatic Horizontal Orbital Wrappers

In semi-automatic models, the operator feeds the product into the machine and starts wrapping with a foot pedal. These machines have dual film reels and an auto clamp and cut feature, speeding up the process.

2. Automatic Horizontal Orbital Wrappers

Automatic models are fully automated, using power conveyors and sensors to move and wrap products without human help, making them ideal for high-volume operations.

3. C-Style Round Products Orbital Wrappers

These machines are designed for round or pass-through items like tires or rolls of wire. They can be manually spun or placed on a roller table for wrapping.

8 Benefits of Automated Orbital Wrapping Systems

• Cost-Effective and Efficient Wrapping for Bulky Items

  Automated orbital stretch wrappers are a highly efficient solution for wrapping bulky or awkwardly shaped items. These systems automate the wrapping process, reducing labour costs by eliminating the need for manual wrapping. Their accuracy minimises errors, speeds up operations, and allows businesses to allocate labour to other critical tasks. This reduces labour costs and improves overall warehouse safety by reducing the physical strain on workers.

• Consistent and Reliable Protection

  Orbital wrappers consistently apply stretch film to secure products properly and present them neatly and professionally. This consistency shows that companies care about their products and customers. It also helps ensure that items are securely wrapped and stable during transportation, reducing the risk of damage and improving customer satisfaction.

• Versatility for Various Product Types

  One of the critical benefits of orbital wrapping systems is their versatility. These machines can efficiently wrap long, narrow, or irregularly shaped products, which are often difficult to handle manually. This adaptability makes them suitable for various industries, speeding up the packaging of large, heavy, or oddly shaped items. Automated systems streamline the process, ensuring faster operations and reducing material costs.

• Enhanced Protection and Coverage

  Automated orbital wrapping offers improved coverage and protection for goods. The wrap helps shield products from dirt, debris, and surface scratches during handling and shipping. Additionally, orbital wrappers can apply protective layers, such as bubble wrap, foam, or cardboard, before the final wrapping, providing extra protection for sensitive or fragile items.

• Reduced Material Usage and Environmental Impact

  Orbital wrapping systems use materials more efficiently, providing the same or better protection while using less film or packaging material. This reduces costs and minimises environmental impact. Optimising the wrapping process allows businesses to use smaller packaging, leading to more efficient shipping and storage.

• Improved Workplace Safety

  Automating large, heavy items wrapping helps protect workers from potential injury. Orbital wrappers have advanced safety features, such as fully enclosed rings, guarded blades, and LED indicators that alert workers to emergency stops. These features make packaging tasks safer and improve the ergonomics of the work environment.

• Increased Productivity and Capacity

  Automated orbital wrappers improve productivity by reducing manual labour and increasing wrapping speed and consistency. This allows warehouses to handle more products in less time while also reducing waste and ensuring equal protection for every item.

• Customizable for Specific Needs

  Orbital wrapping systems can be customised to meet specific product and process needs. This allows businesses to save costs and optimise their packaging operations by tailoring the machine to fit their requirements.

Industry Applications of Orbital Wrapper Machines

Automated orbital wrapping systems are used in various industries, providing significant benefits. Here are some key sectors that can take advantage of these systems:

• Food and Beverage

  In the food and beverage industry, automated orbital wrappers ensure that large products, like cases of drinks or trays of food, are securely wrapped. This helps maintain freshness and prevents contamination, especially in busy production environments.

• Pharmaceuticals

  The pharmaceutical sector relies on secure packaging to protect sensitive products. Automated wrappers prevent tampering and contamination during shipping, making them essential for safely packaging bulk items.

• Logistics and Warehousing

  Logistics companies and warehouses benefit from the speed and efficiency of automated wrapping. These systems streamline the packaging process, reducing labour costs and minimising product damage during transport.

• Manufacturing

  Manufacturers of heavy or oversized items, like machinery or equipment, use automated wrappers to secure products for storage and shipping. This protects items from damage and optimises warehouse space.

Importance of Supplier Reputation and Support When Buying Orbital Wrapper Machine

A reliable supplier will provide quality equipment and essential support. Key factors to consider include:

• Experience and Expertise

  Suppliers with a strong track record in the industry are preferable, as their experience can provide valuable insights into suitable systems.

• Customer Reviews and References

  Researching customer feedback and requesting references can help assess the supplier's reliability and service quality.

• After-Sales Support

  Comprehensive after-sales support, including installation, training, and maintenance, is essential. A responsive support team can help resolve issues and ensure smooth operation.

• Warranty and Service Agreements

  Considering the warranty and service agreements from the supplier is essential. A solid warranty protects the investment, while service agreements ensure timely assistance.

Conclusion

Automated orbital wrapping systems offer businesses a powerful way to enhance efficiency and cut packaging costs. Switching from manual to automated wrapping brings many benefits, such as increased productivity, better product protection, and reduced labour expenses. 

Those versatile systems serve various industries, including food and beverage, pharmaceuticals, and manufacturing, and can be customised to meet specific needs.

When choosing an orbital wrapper, selecting a reputable supplier with quality equipment and reliable support is essential.

Optimise Your Operations!

Want to reduce costs and improve efficiency? Reach out now for competitive quotes on orbital wrapper machines from trusted suppliers. Get Started with an Orbital Wrapper Quote Now!

FAQ:

1. What is an orbital wrapping system?

   An orbital wrapping system, also known as a ring or horizontal wrapper, uses stretch film to wrap items quickly and securely, protecting them from damage during handling and transportation.

2. How does an orbital wrapper work?

   The machine wraps film around the product as it moves through the machine. It can be used for full surface coverage or just specific sections, depending on the product's needs.